Discontinuous PU Sandwich Panel Production Line double-layer laminator

Discontinuous PU Sandwich Panel Production Line

With One “1+1” double-layer laminator

Details of Roll Forming Machines

• Coil width: 1220/1100mm   effective width: 1000mm
• Working speed: 12-15m/min (not contain cutting)
• Roll station: 20/13 stations
• Material of roller: grade 45 steel, polished and coated with chrome
• Material of main shaft:45﹟ steel   diameter roller: Ф70mm
• Main power: 5.5KW  
• Forming thickness: 0.3mm—0.8mm zinc and color steel, G250MPA
• Transmission: by single Chains 1.0 inch
• Feeding and guide: surface polished and coated with chrome
• Machine drive parts adopt protect cover
• Machine adopt new station with chrome
• Size of main machine: max 8000x1300x1200(mm)   L x W x H
• Weight: about 5500Kgs
• Color of machine: blue (also can choose by customer request)
• Picture

Cutting

• Hydraulic Cutting after forming,cut the sheet after roll forming to required length
• Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
• Material of blade: CR12with heat treatment
• Length measuring: Automatic length measuring
• Tolerance of length: 3m+/- 1.5mm

Un coiler For Material  Feeding

• Dimensions: 1700mm*1000mm*800mm
• Width of feeding:1300mm
• Capability: 5 Ton
• Inter diameter: 450-510mm
• Mode of expand &fight: inner expand &fight by manual
• Way of feeding: manual

PU insulation part 

Specifications of sandwich panels producible 

• Max. length   6000mm
• Max width     1000mm
• Thickness     30mm

Equipment used

• One “1+1” double-layer laminator for steel Panel
• One set of PU foaming machine 

Operating principle

The sandwich panel consists of double layer CORRUGATED panel,the foam will be between these panels.The double-layered laminator is consisted of the press and the rail stands.Initially, put the top and the bottom facing sheets inside of mould frames and then do the necessary sealing work. After that, feed the worktables into the press. When worktables inside the press moves out orderly, the other two feed in at the same time. Upon the finish of feeding, the press will close and slant at a angle, waiting for the injection PU raw materials from the PU mixing head into different panels. Meanwhile materials start foaming and curing. At this time, mould frames on worktables moved out can be opened and the finished products can be unloaded to get ready for next production cycle. 

Constituents of equipment

a. One “1+1” double-layer laminator for corrugated pane.

The laminator is used to make    sandwich panels with the max. lenth of 6m, max. width of  1.0m and the thickness 30mm.

1. Main technical parameters

• Thickness of a sandwich panel:          30mm
• Max bearing force:                            0.2Mpa/cm2
• Moving speed of worktable:               15-20m/min
• Pressing speed:                                10-30mm/s
• Working temperature of worktable:     0-50℃

2. Main machine
To be made up of the frame, chassis, slanting mechanism, rails and beam.

•  Worktable

         Worktables are made of extruded aluminum alloy.
         Worktable (is fixed),manual-feeding ,and mould locators are provided.

•  Worktable heating system

         It is made up of the medium heating installation, pump units, pipes and suitable temperature control. (Two sets, one on the right, the other on the left)

• Electric control system

        Adopting central control by a panel, the system is equipped with fitting press buttons, relays, temperature control instrument, etc..

b.Hi-pressure PU foaming machine

Tank assembly

• Producing tank: Two 300L , maximum allowable pressure 0.4MPa. Each tank is with a 0.75kw agitator assembly and the safety valve, pressure-reducing valve, pressure gauge, three-position liquid-level control switch and fitting valves and pipes.
• Automatic material-supplementing installation: two material-loading tanks included; material loading done either in an automatic or a manual way.
• Material filtration part includes two wire-type filters.

Electrical control
       One control cabinet, on which pressure, temperature, flowrate, alarm and digital display are given.

Introduction of company

         We, Friendshachinery Co., Ltd, attaches great importance on technology innovation,progress has been made on scientific management as well as Co.,culture.Our manin products: Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machine,Metal decks machines,No- girder and Column curves forming machines,Guard rails forming machine,Downspout pipes forming machines and so on.

        We can customize forming machine according to user's requirements.And we can provide professinal service,high quality,through design,and installation.

       Warmly welcome to visit our factory no matter you are distibuters or end-users,and looking forward to cooperating with you for mutual benefits.

Contact Us

For more information, feel free to contact with us.

Skype:vivian_866

Mobile:86-15261519246

E-mail:sales02@roll-formingmachinery.com

vivianlucky866@gmail.com